发夹式换热器管束流致振动数值模拟研究

运用计算流体力学方法,采用ANSYS CFX软件对发夹式换热器的壳侧流场进行了三维数值模拟。流场计算中采用多孔介质模型对管束区域进行简化,分析了壳侧流场的速度分布,结果表明:直管段部分的流体湍流强度大于弯管段,且外层管束所在区域为高流速区,受流体冲刷严重。结合流场信息,通过功率谱生成随机激振力,采用ABAQUS软件模拟计算了湍流激振下管束的振动响应,结果显示管束的面外均方根位移远大于面内位移,且弯管部分的振动位移最大。该研究结果可为发夹式换热器的性能分析和优化设计提供参考和依据。     

Flow control with electrode bank arrangements by electrohydrodynamics force for heat transfer enhancement in a porous medium

Active flow control with electrohydrodynamics (EHD) force in the channel flow has been numerically investigated for enhancing heat transfer. This study focuses on the effect of electrode bank arrangements and the number of electrodes on corona wind and fluid flow for heat transfer onto a porous medium. Aligned and staggered configurations of electrode banks are compared. The numerical results show that electric field intensity depends on electrical voltage and the number of electrodes. Shear flow is increased with larger numbers of electrodes and in the aligned configuration, resulting in the enhancement of vortex strength. The swirling flow from staggered configurations spread wider than that of aligned configurations, but the aligned configuration produced more turbulence. In addition, the temperature distribution in the channel flow is increased with increasing numbers of electrodes. With the effect of swirling flow, airflow above the porous sample surface is faster leads the heat to more transfer to the porous sample surface. This causes the temperature of porous medium to increase rapidly so the convective heat transfer coefficient on porous medium surface is increased. Finally, the modified case of the numerical results is validated against the experimental results. The experimental flow visualization is based on the incense smoke technique, in order to verify the accuracy of the swirling flow pattern subjected to the electric field. It is shown that the comparison results in both techniques are in good agreement.     

热处理工艺对15CrMoR钢带状组织和冲击性能的影响

利用光学显微镜、扫描电镜和冲击试验机等仪器研究了15CrMoR钢中带状组织在热处理过程中的演变及其对冲击性能的影响。结果表明:奥氏体化后缓冷会出现铁素体-珠光体带状组织, 快冷则可以抑制带状组织的出现,但快冷会导致粒状贝氏体等非平衡组织形成。粒状贝氏体组织中的贝氏体铁素体基体和马氏体-奥氏体岛在回火过程中逐渐沿Cr、Mo等碳化物形成元素偏聚的区域分解出碳化物,形成富碳化物带,降低钢的横向冲击性能。15CrMoR钢加热到1100 ℃并保温7 h后可消除带状组织,改善钢的横向冲击性能。     

Second order velocity slip and thermal jump of Cu–water nanofluid over a cone in the presence of nonlinear radiation and nonuniform heat source/sink using homotopy analysis method

The purpose of the present paper is to explore the second order slip effects on nanofluid flow over a vertical cone. The effects of nonlinear thermal radiation and nonuniform heat source/sink are also taken into account. Water with copper nanoparticles is used as nanofluid in this investigation. The governing partial differential equations for the flow are converted into ordinary differential equations by using transformations and then are solved using homotopy analysis method. The influence of various important parameters on velocity, temperature, skin‐friction, and Nusselt number are presented through graphs. Results indicate that the velocity and magnitude of skin friction decrease with a rise in first and second order velocity slips. A raise in either first or second order temperature jump causes a fall in temperature. Nonlinear radiation increases the more rapidly when compared to the linear radiation case.     

Review of the phase change material (PCM) usage for solar domestic water heating systems (SDWHS)

The shortage in energy resources combined with the climb in greenhouse emissions is the main incentive beyond the deployment of solar energy resource in various applications. One of the most successful applications is the utilization of solar energy in the domestic water heating systems (DWHS) because 70% of the consumed energy in the residential segment is utilized for space heating and appliances in cold climates 1 . However, the full deployment of solar energy in domestic water heating is only possible when an energy storage system with acceptable price is available. Recently a new tendency for deploying phase change materials (PCMs) as an energy storage system is introduced in several solar DWHS. These systems are known as integrated PCM in solar DWHS and offer several advantages including high storage capacity, low storage volume, and isothermal operation during the charging and discharging phases. The present study reviews various techniques utilized for integrating the PCM in solar water heating systems and the utilized methods for enhancing the heat transfer characteristics of the PCM through the usage of extended surfaces and high conductive additives. Copyright © 2017 John Wiley & Sons, Ltd.     

Design and fabrication of thermoelectric waste heat reutilization system—possible industrial application

The current article discussed the detail design and development of an experimental test rig to derive usable energy by utilizing the waste heat energy through a heat exchanger made of Bi₂Te₃ material. The accuracy including the efficiency of the fabricated device is demonstrated further by verifying the associated parameter through a simulation model (commercial finite element package, ANSYS 15.0). To imitate the waste hot air from the industry is achieved via a heat gun and fed to the test rig for the generation of thermoelectric power. The simulation model accuracy has been demonstrated by juxtaposing the associated experimental data and computational readings. Subsequently, the feasibility and optimum range of design parameters are established by comparing the experimental and the simulation data (triggered temperature difference, voltage output, and heat flux) generated at the interface of the thermoelectric power generators. In addition, the coefficient of determination (R²) value has been evaluated statistically and verified with the current experimental results for the demonstration of the relevancy. The statistical study shows the existence of the correlation between the current experimental and the simulation model. Also, the experimental result indicates the possible implementation of the newly developed system for the recovery from the waste heat either the automobile exhaust or any other kind of dissipated heat from the industries.     

基于复合相变材料的梯级组合蓄热特性研究

针对潜热蓄热装置内部相变材料（PCM）导热系数偏小，蓄热速率过低的问题，对基于复合相变材料的两级串联式梯级蓄热装置的相变过程进行了数值研究。通过对不同热物性PCM工况的对比与分析，得到了装置在不同工况下的蓄热特性。结果表明，存在最佳的热扩散系数，使固定熔点的PCM实现“均匀等速相变”。同时，增大PCM的热扩散系数可以有效降低加热面温度，但随着热扩散系数的增大，加热面温度降低幅度减小。通过分析Stefan数，得到了装置最佳的参数，使工况蓄热效果最佳。最后，通过Stefan数为2.88时的实验工况验证了相关规律的正确性。     

初始制动时预测湿式制动器热对流特性的积分方法

湿式制动器对重型车辆安全具有关键影响，以湿式制动器摩擦副间隙的冷却液压油（Automotive transmission fluid，ATF）为研究对象，考虑车辆初始制动阶段流体的黏性摩擦和层流流动特征，利用积分方法建立了摩擦副流体的非稳态能量方程，并获得了能同时满足轴向和径向边界条件的三维温度和热流密度显式解析表达式，通过简化动量方程和多项式分布假设也获得了径向速度和压力的理论解，与以往试验对比表明，压力和温度解析解与试验结果具有较好的一致性，理论模型有望推广用于液黏离合器等其他HVD装置的ATF速度场、温度场和热流密度场的理论预测。     

合成氨废热锅炉制造工艺改进

废热锅炉是Cassle合成氨技术中的关键设备,本文以某改造项目Cassle技术废热锅炉为研究对象,阐述了废热锅炉的结构特点,结合化工厂反馈的问题,针对关键工序提出了改进措施,为制造类似结构和要求的产品积累了宝贵经验。     

热处理工艺对TC4钛合金冲击磨损性能的影响

研究了退火和固溶时效处理对热轧态TC4钛合金的力学性能和组织的影响,并考察了其冲击磨损性能。结果表明:退火处理后试样组织中转变β相增加,强度、塑性和韧性均较热轧态有所提升;而固溶时效处理后试样组织的晶粒细化且尺寸更为均匀,同时具有最高的强度,而塑性和韧性则较热轧态有所降低。经过10 h的冲击磨损试验后,退火态试样的磨损率最低,而固溶时效态试样的磨损率最高。通过磨损断口观察发现退火态试样表面冲刷犁沟较短,且终点处存在合金的塑性堆积,同时磨损面组织发生塑性变形,晶粒延展拉长。退火态试样较高的塑性和韧性有助于吸收冲击能量,因此表现出较好的耐冲击磨损性能。